Type Design Changes

FAR 21.93 Type Design Changes

FAR 21.93 explains how the FAA classifies changes in aircraft type design as minor, major, acoustical, emissions, or fuel efficiency changes.

In Plain English

FAR 21.93 tells the FAA — and manufacturers — how to classify any change made to an aircraft's approved type design. Every change falls into one of two main buckets, plus several special-purpose categories.

  • Minor change: a change with no appreciable effect on weight, balance, structural strength, reliability, operational characteristics, or anything else affecting airworthiness.
  • Major change: any change that isn't minor.

In addition to that minor/major call, certain voluntary changes also get special labels:

  • Acoustical change — a design change that may increase noise levels on transport category large airplanes, jet airplanes, most propeller-driven small and commuter airplanes, helicopters, and tiltrotors (with specific exceptions like agricultural, firefighting, or external-load aircraft, and certain gear-down or external equipment configurations). Triggers Part 36 noise compliance.
  • Emissions change — a design change to an airplane or engine that may increase fuel venting or exhaust emissions, triggering Part 34.
  • Fuel efficiency change — a change that may increase the fuel efficiency metric value or MTOM, triggering Part 38.

Why it matters: the classification drives what approval path and certification standards apply before the modified aircraft can return to service.

Regulation Text
14 CFR § 21.93
§ 21.93 Classification of changes in type design. (a) In addition to changes in type design specified in paragraph (b) of this section, changes in type design are classified as minor and major. A “minor change” is one that has no appreciable effect on the weight, balance, structural strength, reliability, operational characteristics, or other characteristics affecting the airworthiness of the product. All other changes are “major changes” (except as provided in paragraph (b) of this section). (b) For the purpose of complying with Part 36 of this chapter, and except as provided in paragraphs (b)(2), (b)(3), and (b)(4) of this section, any voluntary change in the type design of an aircraft that may increase the noise levels of that aircraft is an “acoustical change” (in addition to being a minor or major change as classified in paragraph (a) of this section) for the following aircraft: (1) Transport category large airplanes. (2) Jet (Turbojet powered) airplanes (regardless of category). For airplanes to which this paragraph applies, “acoustical changes” do not include changes in type design that are limited to one of the following— (i) Gear down flight with one or more retractable landing gear down during the entire flight, or (ii) Spare engine and nacelle carriage external to the skin of the airplane (and return of the pylon or other external mount), or (iii) Time-limited engine and/or nacelle changes, where the change in type design specifies that the airplane may not be operated for a period of more than 90 days unless compliance with the applicable acoustical change provisions of Part 36 of this chapter is shown for that change in type design. (3) Propeller driven commuter category and small airplanes in the primary, normal, utility, acrobatic, transport, and restricted categories, except for airplanes that are: (i) Designated for “agricultural aircraft operations” (as defined in § 137.3 of this chapter, effective January 1, 1966) to which § 36.1583 of this chapter does not apply, or (ii) Designated for dispensing fire fighting materials to which § 36.1583 of this chapter does not apply, or (iii) U.S. registered, and that had flight time prior to January 1, 1955 or (iv) Land configured aircraft reconfigured with floats or skis. This reconfiguration does not permit further exception from the requirements of this section upon any acoustical change not enumerated in § 21.93(b). (4) Helicopters except: (i) Those helicopters that are designated exclusively: (A) For “agricultural aircraft operations”, as defined in § 137.3 of this chapter, as effective on January 1, 1966; (B) For dispensing fire fighting materials; or (C) For carrying external loads, as defined in § 133.1(b) of this chapter, as effective on December 20, 1976. (ii) Those helicopters modified by installation or removal of external equipment. For purposes of this paragraph, “external equipment” means any instrument, mechanism, part, apparatus, appurtenance, or accessory that is attached to, or extends from, the helicopter exterior but is not used nor is intended to be used in operating or controlling a helicopter in flight and is not part of an airframe or engine. An “acoustical change” does not include: (A) Addition or removal of external equipment; (B) Changes in the airframe made to accommodate the addition or removal of external equipment, to provide for an external load attaching means, to facilitate the use of external equipment or external loads, or to facilitate the safe operation of the helicopter with external equipment mounted to, or external loads carried by, the helicopter; (C) Reconfiguration of the helicopter by the addition or removal of floats and skis; (D) Flight with one or more doors and/or windows removed or in an open position; or (E) Any changes in the operational limitations placed on the helicopter as a consequence of the addition or removal of external equipment, floats, and skis, or flight operations with doors and/or windows removed or in an open position. (5) Tiltrotors. (c) For purposes of complying with part 34 of this chapter, any voluntary change in the type design of the airplane or engine which may increase fuel venting or exhaust emissions is an “emissions change.” (d) For the purpose of maintaining compliance with part 38 of this chapter, any voluntary change in the type design of an airplane that may increase the fuel efficiency metric value or the MTOM of that airplane is a “fuel efficiency change”, in addition to being a minor or major change as classified in paragraph (a) of this section. Editorial Note: www.govinfo.gov. Forcitations affecting § 21.93, see the List of CFR Sections Affected, which appears in the Finding Aids section of the printed volume and at Federal Register [Amdt. 21-27, 34 FR 18363, Nov. 18, 1969]
Oral Exam Questions a DPE Might Ask
Q1What is the difference between a minor and major change in type design?
Per FAR 21.93(a), a minor change has no appreciable effect on weight, balance, structural strength, reliability, operational characteristics, or other airworthiness characteristics; any other change is considered major.
Q2What is an 'acoustical change' and which aircraft does it apply to?
Under FAR 21.93(b), an acoustical change is any voluntary type design change that may increase an aircraft's noise levels, applying to transport category large airplanes, jet airplanes, most propeller-driven small and commuter airplanes, helicopters, and tiltrotors, with specific exceptions.
Q3If a manufacturer modifies an engine in a way that may increase exhaust emissions, how is that change classified?
FAR 21.93(c) classifies any voluntary change in the type design of an airplane or engine that may increase fuel venting or exhaust emissions as an 'emissions change' for Part 34 compliance purposes.
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FAR 21.93 — Classification of Changes in Type Design