Overhaul and Rebuild Records

FAR 43.2 Overhaul and Rebuild Records

FAR 43.2 defines what 'overhauled' and 'rebuilt' mean in maintenance records. Learn the disassembly, inspection, and testing standards required for each.

In Plain English

FAR 43.2 controls when a mechanic can describe an aircraft, engine, propeller, appliance, or component as overhauled or rebuilt in maintenance records. The two terms are not interchangeable — they have specific regulatory meanings.

To log an item as overhauled, it must be:

  • Disassembled, cleaned, inspected, repaired as necessary, and reassembled using methods acceptable to the Administrator
  • Tested per approved standards or current technical data developed by the type certificate holder (or STC/PMA holder under Part 21)

To log an item as rebuilt, the standard is higher. The item must be disassembled, cleaned, inspected, repaired as necessary, reassembled, and tested to the same tolerances and limits as a new item, using either new parts or used parts that conform to new-part tolerances or to approved oversized/undersized dimensions.

Why it matters: a rebuilt engine effectively gets a zero-time logbook (only the manufacturer or its agent can rebuild under FAR 43.3), while an overhauled engine retains its total time. As a pilot, knowing the difference helps you correctly interpret aircraft logs during a prebuy or airworthiness review.

Regulation Text
14 CFR § 43.2
§ 43.2 Records of overhaul and rebuilding. (a) No person may describe in any required maintenance entry or form an aircraft, airframe, aircraft engine, propeller, appliance, or component part as being overhauled unless— (1) Using methods, techniques, and practices acceptable to the Administrator, it has been disassembled, cleaned, inspected, repaired as necessary, and reassembled; and (2) It has been tested in accordance with approved standards and technical data, or in accordance with current standards and technical data acceptable to the Administrator, which have been developed and documented by the holder of the type certificate, supplemental type certificate, or a material, part, process, or appliance approval under part 21 of this chapter. (b) No person may describe in any required maintenance entry or form an aircraft, airframe, aircraft engine, propeller, appliance, or component part as being rebuilt unless it has been disassembled, cleaned, inspected, repaired as necessary, reassembled, and tested to the same tolerances and limits as a new item, using either new parts or used parts that either conform to new part tolerances and limits or to approved oversized or undersized dimensions. [Amdt. 43-23, 47 FR 41084, Sept. 16, 1982, as amended by Amdt. 43-43, 74 FR 53394, Oct. 16, 2009]
Oral Exam Questions a DPE Might Ask
Q1What is the difference between an overhauled and a rebuilt engine in the maintenance records?
Per FAR 43.2, an overhauled item is disassembled, cleaned, inspected, repaired as necessary, reassembled, and tested to approved standards. A rebuilt item must additionally be tested to the same tolerances and limits as a new item, using new parts or used parts conforming to new or approved over/undersized dimensions.
Q2Before describing a component as 'overhauled' in a maintenance entry, what testing is required?
FAR 43.2(a)(2) requires the component be tested in accordance with approved standards and technical data, or current standards acceptable to the Administrator, developed and documented by the type certificate, STC, or Part 21 approval holder.
Q3Can used parts be installed in a component being described as 'rebuilt'?
Yes. Under FAR 43.2(b), used parts may be used in a rebuilt item provided they conform either to new part tolerances and limits or to approved oversized or undersized dimensions.
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FAR 43.2 — Overhaul and Rebuild Record Requirements