Design and Construction Principles

FAR 23.2250 Design and Construction Principles

FAR 23.2250 sets design and construction principles for Part 23 airplanes, covering parts suitability, control systems, doors, canopies, and exits.

In Plain English

FAR 23.2250 establishes the baseline design and construction principles that manufacturers must follow when certifying small airplanes under Part 23. While this is a certification rule (not an operating rule), understanding it helps you appreciate why your airplane behaves the way it does and why certain systems are built to specific standards.

Key requirements the applicant (manufacturer) must meet:

  • Expected operating conditions: Every part, article, and assembly must be designed for the conditions the airplane will actually encounter.
  • Design data: Documentation must clearly define configuration, design features, and materials/processes used.
  • Safety-critical details: Each design detail and part with an important bearing on safety must be shown to be suitable.
  • Control system integrity: Controls must be free from jamming, excessive friction, and excessive deflection under expected limit airloads.
  • Doors, canopies, and exits: Must be protected against inadvertent opening in flight, unless opening in flight creates no hazard.

Operationally, this is why your control checks ("free and correct") and door/latch checks during preflight matter — the airplane is certified assuming those systems work as designed.

Regulation Text
14 CFR § 23.2250
§ 23.2250 Design and construction principles. (a) The applicant must design each part, article, and assembly for the expected operating conditions of the airplane. (b) Design data must adequately define the part, article, or assembly configuration, its design features, and any materials and processes used. (c) The applicant must determine the suitability of each design detail and part having an important bearing on safety in operations. (d) The control system must be free from jamming, excessive friction, and excessive deflection when the airplane is subjected to expected limit airloads. (e) Doors, canopies, and exits must be protected against inadvertent opening in flight, unless shown to create no hazard when opened in flight.
Oral Exam Questions a DPE Might Ask
Q1What does FAR 23.2250 require regarding the airplane's control system?
Per FAR 23.2250(d), the control system must be free from jamming, excessive friction, and excessive deflection when the airplane is subjected to expected limit airloads.
Q2Under FAR 23.2250, what protection is required for doors, canopies, and exits?
FAR 23.2250(e) requires that doors, canopies, and exits be protected against inadvertent opening in flight, unless it is shown that opening in flight would create no hazard.
Q3What general design responsibility does FAR 23.2250 place on the manufacturer for individual parts?
FAR 23.2250(a) and (c) require the applicant to design each part, article, and assembly for the expected operating conditions and to determine the suitability of every design detail and part having an important bearing on safety.
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FAR 23.2250 — Design and Construction Principles